Preview

KSTU News

Advanced search

Scientific substantiation of technological parameters and recipe of protein filler from collagen-containing carp processing wastes

https://doi.org/10.46845/1997-3071-2023-71-73-83

Abstract

   Fish processing wastes are rich in a connective tissue protein collagen, which has a high potential in foods when extracted as a hydrolyzate. One of the possible directions of its application is replacement of animal fat and partial meat raw materials. The article deals with the problem of the extraction and further usage of this protein to obtain heat stable food filler with solid structure. Collagen hydrolyzate, liquid at 20 °C, has been obtained from the common carp heads. With adding a multifunctional mixture to it, samples of a protein filler with a gel-like structure have been developed. The heat stability, organoleptic and strength characteristics of the samples have been determined depending on the content of the mixture. The filler's heat stable when brought to culinary readiness (72 ± 2 °C) in samples containing 4 or more percent of multifunctional mixture is accepted. It is shown that the strength value is higher if mixture is added into the liquid structure hydrolyzate (17 ± 2 °C) than into a cooled (liquid jelly structure at 4 ± 2 °C). It has been recorded that storage of the hydrolyzate in frozen form (minus 18 °C) for 30 days, followed by defrosting, reduces the strength of the filler by 13.5%. The impact of the addition of milk powder and food coloring to protein filler on its color characteristics was studied. It is shown that the introduction of milk powder makes the structure more uniform and lighter. The use of food coloring in the composition of PF is proposed to obtain a component of the food industry that imitates the meat part of the product. Thus, according to the results of the work, the technological parameters for obtaining protein filler from carp processing wastes have been substantiated.

About the Authors

N. K. Aleksandrov
Kaliningrad State Technical University
Russian Federation

Nikita K. Aleksandrov

Kaliningrad



D. L. Al'shevskiy
Kaliningrad State Technical University
Russian Federation

Dmitriy L. Al'shevskiy

Kaliningrad



References

1. Ob utverzhdenii Strategii razvitiya mashinostroeniya dlya pishchevoy i pererabatyvayushchey promyshlennosti RF na period do 2030 g. : Rasporyazhenie Pravitel'stva RF ot 30 avgusta 2019 g. № 1931-r. Available at: http://government.ru/docs/all/123583/ (Accessed 25 June 2023).

2. Alshevskiy D., Korzhavina Y., Alshevskaya M., Ustich V. Application of fat-containing edible fish waste for making imitation lard. AIP Conference Proceedings, 2021, vol. 2636, iss. 1, doi: 10.1063/5.0103970 (Accessed 25 June 2023).

3. Samoylova D. A., Tsibizova M. E. Vtorichnye resursy rybnoy promyshlennosti kak istochnik pishchevykh i biologicheski aktivnykh dobavok [Secondary resources of the fishing industry as a source of food and biologically active additives]. Vestnik AGTU, 2015, no. 2, available at: https://cyberleninka.ru/article/n/vtorichnye-resursy-rybnoy-promyshlennosti-kak-istochnik-pischevyh-i-biologicheski-aktivnyh-dobavok (Accessed 10 July 2023).

4. Nekrasova Y. O., Mezenova O. Y., Merzel' Y. T. Obosnovanie ispol'zovaniya biopotentsiala gidrolizatov kollagensoderzhashchego rybnogo syr'ya v proteinovom sportivnom pitanii [Biopotential of collagen-containing hydrolysates obtained from fish raw materials for protein sports nutrition]. Izvestiya vuzov. Prikladnaya khimiya i biotekhnologiya, 2021, no. 4 (39), available at: https://cyberleninka.ru/article/n/obosnovanie-ispolzovaniya-biopotentsiala-gidrolizatov-kollagensoderzhaschego-rybnogo-syrya-v-proteinovom-sportivnom-pitanii (Accessed 11 July 2023).

5. Zu X., Li M., Xiong G., Cai J., Liao T., Li H. Silver Carp (Hypophthalmichthys molitrix) Scales Collagen Peptides (SCPs): Preparation, Whitening Activity Screening and Characterization. Foods, 2023, vol. 12, iss. 7, doi: 10.3390/foods12071552 (Accessed 25 June 2023).

6. Sionkowska A., Adamiak K., Musiał K., Gadomska M. Collagen Based Materials in Cosmetic Applications: a review. Materials, 2020, vol. 13, iss. 19, doi: 10.3390/ma13194217 (Accessed 12 July 2023).

7. Sierra L., Fan H., Zapata J., Wu J. Antioxidant peptides derived from hydrolysates of red tilapia (Oreochromis sp.) scale. LWT, 2021, vol. 146, doi: 10.1016/j.lwt.2021.111631 (Accessed 25 June 2023).

8. Kolek J., Drimi M., Kumžák M., Soukup P., Szendzielarz F., Šimera M., Branská B., Patáková P. Use of common carp waste for pigment production by Monascus purpureus. Kvasný průmysl, 2023, vol. 69, no. 1, doi: 10.18832/kp2023.69.686 (Accessed 25 June 2023).

9. Zakiah Oktarlina R., Bahri S., Nafisah A., Adjeng T. Production and Characterization of Micro-Collagen from Carp Scales Waste (Cyprinus carpio). Research Journal of Pharmacy and Technology (RJPT), 2022, vol. 15, iss. 5, available at: https://rjptonline.org/AbstractView.aspx?PID=2022-15-5-13 (Accessed 25 June 2023).

10. Aleksandrov N. K., Chernega O. P. Issledovanie khranimosposobnosti produktov iz kollagenovogo gidrolizata [Study of storage stability of products made of collagen hydrolyzate]. Izvestiya KGTU, 2022, no. 64, pp. 53–66.

11. Lukin A. I. [i dr.]. Sposob proizvodstva myasnogo khleba [Meat loaf production method]. Patent RF, no. 2010146947/13, 2012.

12. Zhou X., Zhang C., Zhao L., Zhou X., Cao W., Zhou C. Effect of Pre-Emulsion of Pea-Grass Carp Co-Precipitation Dual Protein on the Gel Quality of Fish Sausage. Foods, 2022. vol. 11, iss. 20, doi: 10.3390/foods11203192 (Accessed 25 June 2023).

13. Naumov V. A., Alshevskiy D. L., Korzhavina Y. N. Vliyanie tekhnologicheskikh faktorov na prochnostnye kharakteristiki rybnogo imitatsionnogo shpika [Influence of technological factors on strength characteristics of fish imitation lard]. Izvestiya KGTU, 2020, no. 58, pp. 94–101.

14. Antipova L. V., Gorbunkov M. E. Svoystva kommercheskogo fermentnogo preparata “Protepsin” [Properties of the commercial enzyme preparation Protepsin]. Vestnik VGUIT, 2013, no. 4 (58), available at: https://cyberleninka.ru/article/n/svoystva-kommercheskogo-fermentnogo-preparata-protepsin (Accessed 10 July 2023).

15. Chen X., Li X., Yang F., Wu J., Huang D., Huang J., Wang S. Effects and mechanism of antifreeze peptides from silver carp scales on the freeze-thaw stability of frozen surimi. Food Chemistry, 2022, vol. 396, doi: 10.1016/j.foodchem.2022.133717 (Accessed 25 June 2023).


Review

For citations:


Aleksandrov N.K., Al'shevskiy D.L. Scientific substantiation of technological parameters and recipe of protein filler from collagen-containing carp processing wastes. KSTU News. 2023;(71):73-83. (In Russ.) https://doi.org/10.46845/1997-3071-2023-71-73-83

Views: 37


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 1997-3071 (Print)